Kinematics Edges Forming Magnetic Abrasive Finishing

V.M. Geichuk, A.Y. Gavrushkevich

Abstract


Implemented experimental studies of the mechanism of formation of edges by magnetic abrasive processing in a ring bath. As a result, it is proposed the scheme of cutting edge material, suggesting that the removal of material at the top edge occurs mainly due to the compressed primary flow at an angle of attack to the machined faces. Adopted two basic assumptions: the movement of the powder particles along the edge does not take part in the edge formation; the shape of the edge in the normal section to the theoretical edge line at a given point depends on the ratio of the projection of the total cutting speed on the normal and binormal, and is formed as a broken line. Broken line is the result of crossing paths abrasive particles moving at an angle of incidence to the surface forming the edge, and penetrates into the treated surfaces by an amount that depends on the mechanical properties of the material. Developed a mathematical model of the process kinematics edges free abrasives suitable for the comparative analysis of the kinematics of the processes of magnetic abrasive processing in a ring bath in a large working clearance and spindle machining.


Full Text:

PDF

References


Baron Yu.M. Effect state the blade edges on the efficiency of cutting tools [Vliyanie sostoyaniya kromok lezviy na effektivnost' rezhushchikh instrumentov], Instrument i tekhnologii [Tools and Technology], 1997, no. 5, pp. 1-11.

Byelyayev O. Erh?hung der Leistungsf?higkeit von HSS-Spiralbohrern durch Einsatz der magnetabrasiven Bearbeitung: Dissertation zur Erlangung des akademischen Grades Doktoringenieur (Dr.-Ing.), Magdeburg, 2008, 150 s.

K?tter D. Herstellung von Schneidkantenverrundungen und deren Einfluss auf das Einsatzverhalten von Zerspanwerkzeugen: Dissertation zur Erlangung des akademischen Grades Doktoringenieur (Dr.-Ing.), Dortmund, 2006, 100 s.

Tikal F., Bienemann R., Heckmann L. Schneidkantenpr?paration Ziele, Verfahren und Messmethoden. Berichte aus Industrie und Forschung, Kassel, Kassel University Press GmbH, 2009, 193 s.

Losev A.V. Loseva O.A., Dmitrevskaya Yu.S. The necessity of using finishing and skinning technologies in mechanical engineering [Neobkhodimost' ispol'zovaniya otdelochno-zachistnykh tekhnologiy v mashinostroenii], Metalloobrabotka [Metalworking], 2009, no. 1(49), pp. 2-9.

Maiboroda V.S., Geichuk V.M., O.S. Klyshta O.S., Byelyayev O.A. Kinetics of formation of the end edges of the cutting tool in magnetic-abrasive processing in a magnetic system of "ring bath" [Kinetyka formuvannya kromok kintsevoho rizal'noho instrumentu pry mahnitno-abrazyvnomu obroblenni v mahnitniy systemi typu "kil'tseva vanna"], Protsesy mekhanichnoi obrobky v mashynobuduvanni [Machining processes in engineering], 2009, no. 7, pp. 131-160.

Maiboroda V.S., Geichuk V.M., Plivak O.A. Kinetics of formation of cutting edges of the final instrument in magnetic-abrasive processing in large magnetic gaps [Kinetyka formuvannia rizalnykh kromok kintsevoho instrumentu pry mahnitno-abrazyvnii obrobtsi v umovakh velykykh mahnitnykh shchilyn], Nadiinist instrumentu ta optymizatsiia tekhnolohichnykh system [Tools reliability and optimization of technology systems], 2008, no. 23, pp. 40-53.

Klymov O. Magnet-Abrasive-Bearbeitung von Werkzeugen aus WC-Hartmetall: Dissertation zur Erlangung des akademischen Grades Doktoringenieur (Dr.-Ing.), Magdeburg, 2014, 159 s.

Efremov V.D., Yascheritsyn P.I. Tekhnologicheskoe obespechenie kachestva rabochikh kromok instrumenta i detaley [Technological security of quality of working edges of tools and parts], Minsk, 1997, 251 p.

Litvinenko V.A. Finishnaya obrabotka fasonnykh poverkhnostey s vysokimi trebovaniyami k kachestvu meto-dom MAP s vrashchayushcheysya rabochey zonoy: diss. … kand. tekhn. nauk [Mechanical polishing of profiled surfaces with high demands on quality method MAF with rotating operating range: the dissertation of PhD], Leningrad, 1985, 259 p.

Denkena B., K?hler J., Schindler A. Behavior of the magnetic abrasive tool for cutting edge preparation of cemented carbide end mills, Production Engineering, 2014, vol. 8, is. 5, pp. 627-633. DOI: 10.1007/s11740-014-0569-4

Ulyanenko N.V. Pidvyshchennia pratsezdatnosti tverdosplavnoho instrumentu shliakhom zastosuvannia mahnitno-abrazyvnoho obroblennia ta nanesennia znosostiikykh pokryttiv: diss. … kand. tekhn. nauk [Promotion of employability of hard-alloy instrument by applying magnetic abrasive cutting and wear-resistant coatings: the dissertation of PhD], Kyiv, 2006, 167 p.

Skvorchevsky N.Y, Fedorovich E.N, Yascheritsyn P.I. Effektivnost' magnitno-abrazivnoy obrabotki [Effectiveness of magnetic-abrasive processing], Minsk, 1991, 215 p.

Dhirendra K. Singh, V.K. Jain, V. Raghuram Experimental investigations into forces acting during a magnetic abrasive finishing process, The International Journal of Advanced Manufacturing Technology, 2006, vol. 30, is. 7-8, pp 652-662. DOI: 10.1007/s00170-005-0118-6

Baron Y.M. Magnitno-abrazivnaya i magnitnaya obrabotka izdeliy i rezhushchikh instrumentov [Magnet-abrasive and magnetic processing of products and cutting tools], Leningrad, 1986, 176 p.

Sakulevich F.Y Osnovy magnitno-abrazivnoy obrabotki [Fundamentals of magnetic-abrasive processing], Minsk, 1981, 328 p.

Martynov A.N. Osnovy metoda obrabotki detaley svobodnym abrazivom, uplotnennym inertsionnymi silami [Fundamentals of loose abrasive machining method, packed with inertial forces], Saratov, 1981, 212 p.

Rybakov Yu.V. Povyshenie effektivnosti otdelochnoy obrabotki detaley tipa diskov i kulachkov uplotnennoy abrazivnoy sredoy: diss ... cand. tehn. nauk [Improvement of efficiency of finishing details treatment such as disks and cams compacted with abrasive media: the dissertation of PhD], Penza, 2002, 218 p.

Chernysheva O.V., Perelygin Yu.P., Skryabin V.A. Determination of film thickness in contact zone of the abrasive grains in the densified abrasive machining parts [Opredelenie tolshchiny smazochnoy plenki v zone kontakta abrazivnykh zeren pri obrabotke detaley uplotnennym abrazivom], Uspekhi sovremennogo estestvoznaniya [Advances in current natural sciences], 2005, no. 9, pp. 13-16.

Tamarkin M.A. Tekhnologicheskie osnovy optimizatsii protsessov obrabotki detaley svobodnymi abrazivami: diss. ... doctor. tehn. nauk [Technological fundamentals of optimization of finishing details with loose abrasive: Dissertation D. E.], Rostov-on-Don, 1995, 310 p.

Tamarkin M.A. Tishchenko E.E. Mathematical modeling of finishing details processing by surface plastic deformation in granular flexible working environments [Matematicheskoe modelirovanie protsessov obrabotki detaley poverkhnostnym plasticheskim deformirovaniem v gibkikh granulirovannykh rabochikh sredakh], Trudy "2-oy Mezhdunarodnoy nauchno-prakticheskoy konferentsii "Innovatsii v mashinostroenii" [Innovation in Engineering: a collection of the works of the 2nd International Scientific and Practical Conference], Kemerovo, 2011, p. 434-438.

Kremen' Z.I. Technological production management and quality finishing abrasive treatment on the basis of information criteria interaction [Tekhnologicheskoe upravlenie proizvoditel'nost'yu i kachestvom otdelochnoy abrazivnoy obrabotki na osnove informatsionnykh kriteriev vzaimodeystviya], Instrument i tekhnologii [Tools and Technology], 2004, no. 17-18, pp. 94-100.

Geichuk V.M. A mathematical model of the process kinematics magnetic abrasive processing systems of surfaces [Matematychna model kinematyky protsesu mahnitno-abrazyvnoi obrobky kompleksiv poverkhon], Protsesy mekhanichnoi obrobky v mashynobuduvanni [Machining processes in engineering], 2011, no. 10, pp. 99-114.

Geichuk V.M. Syntez kinematyky protsesu mahnitno-abrazyvnoi obrobky v kiltsevii vanni: diss. ... doctor. tehn. nauk [Kinematics synthesis of magnetic abrasive processing in the ring bath: Dissertation ... D.E.], Kyiv, 2012, 472 p.




DOI: http://dx.doi.org/10.24892/RIJIE/20140405

Refbacks

  • There are currently no refbacks.


Copyright (c) 2016 V.M. Geichuk, A.Y. Gavrushkevich

© Russian Internet Journal of Industrial Engineering. ISSN 2310-0818

E-mail: indust.engineering.ru@gmail.com

Another version of the web site: http://indust-engineering.ru