Kinematic Analysis of Magnetic-Abrasive Machining Cylindrical Gears in the Ring Bath

A.Y. Gavrushkevich, V.M. Geichuk

Abstract


With the help of previously developed mathematical models fulfilled the analysis of the kinematics of magnetic abrasive machining of work surfaces and forming the edges of the spur gears teeth in a ring bath. Considered all technically feasible processing circuitry of wheels in the ring bath. The most rational is the scheme that uses the principle motion, primary and supplementary circular feeding. One of the circular feedings must be reversible. Searching of rational modes (speed ratio of the principle motion and circular feedings) is recommended to fulfill up to speed of supplementary circular feeding away from the principle circular feeding at which the shape of the edge has lower deviation for given speed of principle circular feeding away from the circular arc. In this case, the integral intensity criterion of surface machining must signify as close as possible to a unit.


Full Text:

PDF

References


Baron Yu.M. Magnitno-abrazivnaya i magnitnaya obrabotka izdeliy i rezhushchikh instrumentov [Magnet-abrasive and magnetic processing of products and cutting tools], Leningrad, 1986, 176 p. (in Russ.)

Vanin V.A., Kolodin A.N., Fidarov V.Kh. Tochnost' kinematicheskikh tsepey metall-orezhushchikh stankov: Uchebnoe posobie [The accuracy of kinematic chains of metalcutting machines: Textbook], Tambov, 2011, 188 p. (in Russ.)

Geychuk V.M., Maiboroda V.S., Gavrushkevich A.Yu, Shamshur O.O. Machines for magnetic-abrasive processing in a magnetic system of "circle bath" type: kinematics of processing gears with small modules of toothed gear [Verstaty dlya mahnitno-abrazyvnoi obrobky na bazi mahnitnoi systemy typu "kiltseva vanna": kinematyka obrobky dribnomodulnykh zubchastykh kolis], Visnyk Kremenchutskoho derzhavnoho universytetu imeni M.Ostrohradskoho [Bulletin of the Kremenchug State University M.Ostrohradskoho], 2010, no. 2 (61), p. 1, pp. 51-60. (in Ukrain.)

Geychuk V.M., Maiboroda V.S. Tkachuk I.V. Recovery of properties of magnetic abrasive tool by dynamic forces at processing in a circle bath in large machining gap conditions [Vіdnovlennya vlastivostey magnіtno-abrazivnogo іnstrumentu dinamіchnimi silami pri obrobtsі v kіltsevіy vannі v umovakh velikikh robochikh zazorіv], Visnyk Kremenchutskoho derzhavnoho universytetu imeni M. Ostrohradskoho [Bulletin of the Kremenchug State University M. Ostrohradskoho], 2012, no. 2(73), pp. 135-141. (in Ukrain.)

Geichuk V.M. Gavrushkevich A.Yu., Galatovych D.I. Magnetic-abrasive processing of tooth gears in circle bath: analysis of kinematics [Mahnitno-abrazyvna obrobka zubchastykh kolis v kiltsevii vanni: analiz kinematyky], Nadiinist instrumentu ta optymizatsiia tekhnolohichnykh system [Tools reliability and optimization of technology systems], 2013, no. 32, pp. 63-69. (in Ukrain.)

Geichuk V.M. A mathematical model of the process kinematics magnetic abrasive processing systems of surfaces [Matematychna model kinematyky protsesu mahnitno-abrazyvnoi obrobky kompleksiv poverkhon], Protsesy mekhanichnoi obrobky v mashynobuduvanni [Machining processes in engineering], 2011, no. 10, pp. 99-114. (in Ukrain.)

Geichuk V.M. Gavrushkevich A.Y. Kinematics edges forming by magnetic abrasive machining, Russian Internet Journal of Industrial Engineering, 2014, vol. 2, no. 4, pp. 25-32. (in Russ.). DOI: 10.24892/RIJIE/20140405

Eliseev Yu.S., Krymov V.V., Nezhurin I.P., Novikov V.S., Ryzhov N.M. Proizvodstvo zubchatykh koles gazoturbinnykh dvigateley. Proizvodstvenno – prakticheskoe izdanie [Manufacturing of tooth gears of gas-turbine-engines. Production-practical edition], Moscow, 2001, 493 p. (in Russ.)

Zinchenko V.M. Inzheneriya poverkhnosti zubchatykh koles metodami khimiko-termicheskoy obrabotki [Surface Engineering of tooth gears surface by methods of chemical and thermal processing], Moscow, 2001, 303 p. (in Russ.)

Kalashnikov A.S., Kalashnikov P.A. Influence of gear grinding operations on operational parameters of cylindrical tooth gears [Vliyanie operatsii zuboshlifovaniya na ekspluatatsionnye parametry tsilindricheskikh zubchatykh peredach], Spravochnik. Inzhenernyy zhurnal [Handbook. Engineering magazine], 2006, no. 6, pp. 20-23.

Kalashnikov A.S. Tekhnologiya izgotovleniya zubchatykh koles [Manufacturing technology of toothmachingingears], Moscow, 2004, 480 p. (in Russ.)

Kalashnikov P.A. Povyshenie effektivnosti izgotovleniya tsilindricheskikh zubchatykh peredach za schet primeneniya protsessa nepreryvnogo obkatnogo zuboshlifovaniya s radial'no-diagonal'nym dvizheniem podachi: avtoreferat diss. …kand. tekhn. nauk [Improving the efficiency of production of cylindrical gears due to the use of a continuous machinging gear grinding with radial-diagonal feeding motion: the abstract dissertation of PhD], Moscow, 2009. 23 p. (in Russ.)

Litvinenko V.A. Finishnaya obrabotka fasonnykh poverkhnostey s vysokimi trebovaniyami k kachestvu metodom MAP s vrashchayushcheysya rabochey zonoy: diss. …kand. tekhn. nauk [Mechanical polishing of profiled surfaces with high demands on quality method MAF with rotating operating range: the dissertation of PhD], Leningrad, 1985, 259 p. (in Russ.)

Maiboroda V.S. Osnovy stvorennia i vykorystannia poroshkovoho mahnitno-abrazyvnoho instrumentu dlya finishnoi obrobky fasonnykh poverkhon: diss. ... doctor. tehn. nauk [Foundations of creation and usage of powder magnetic abrasive tool for finishing processing of shaped surfaces: Dissertation of doctor techn. sciences], Kyiv, 2001, 404 p. (in Ukrain.)

Maiboroda V.S., Geichuk V.N. Magnetic-abrasive details machining with single-sided support on a device type circle bath [Magnitno-abrazivnaya obrabotka detaley s konsol'nym zakrepleniem na ustanovke tipa kol'tsevaya vanna], Trudy XVII mezhdunarodnoy nauchno-tekhnicheskoy konferentsii “Mashinostroyeniye i tekhnosfera XXI veka” [Proc. XVII International scientific and technical conference “Mechanical Engineering and Technosphere of the XXI century”], Donetsk, 2010, vol. 2, pp. 130-134. (in Russ.)

Mrochek Zh.A., Kozhuro L.M., Filonov I.P. Features of magnetic abrasive surface treatment [Osobennosti protsessa magnitno-abrazivnoy obrabotki poverkhnostey], Vestnik Belorusskoy gosudarstvennoy politekhnicheskoy akademii [Bulletin of the Belarusian State Polytechnic Academy], 2002, no. 2. pp. 36-38. (in Russ.)

Petrosov V.V. Gidrodrobestruynoe uprochnenie detaley i instrumenta [Hydro without ink-get hardening of details and instruments], Moscow, 1977, 166 p. (in Russ.)

Sakulevich F.Yu. Osnovy magnitno-abrazivnoy obrabotki [Fundamentals of magnetic-abrasive processing], Minsk, 1981, 328 p. (in Russ.)

Ulyanenko N.V. Pidvyshchennia pratsezdatnosti tverdosplavnoho instrumentu shliakhom zastosuvannia mahnitno-abrazyvnoho obroblennia ta nanesennia znosostiikykh pokryttiv: dis. ... kand. tekhn. nauk [Promotion of employability of hard-alloy instrument by applying magnetic abrasive cutting and wear-resistant coatings: the dissertation of PhD], Kyiv, 2006, 167 p. (in Russ.)

Sunil Jha, Jain V.K. Nano-Finishing Techniques, Micromanufacturing and Nanotechnology, 2006, pp. 171-195.




DOI: http://dx.doi.org/10.24892/RIJIE/20150104

Refbacks

  • There are currently no refbacks.


Copyright (c) 2016 A.Y. Gavrushkevich, V.M. Geichuk

© Russian Internet Journal of Industrial Engineering. ISSN 2310-0818

E-mail: indust.engineering.ru@gmail.com

Another version of the web site: http://indust-engineering.ru